Zhengzhou Fusmar Machinery is a professional feed pellet plant manufacturer, this article will introduce the feed pellet production line configuration system in detail.
Introduction Of The Feed Pellet Plant
Fusmar poultry feed production equipment can use to make pellets suitable for all animal feed. This is a good choice for farms and those planning to enter the poultry feed manufacturing industry. The automatic feed complete equipment includes feed hammer mill, feed mixer, feed pellet machine, cooling machine, and packaging system. It can make a variety of animal feed pellets. Usually used in poultry feed, cattle, sheep, and so on. In the entire feed pellet production line, pellet feed machine which can separately use.
Feed Pellet Production Line Performance Features
- Integrated crushing, mixing, granulation, cooling, crushing and packaging.
- The process is reasonable, the structure is compact, covers small space, the investment is small, and the return is fast.
- Suitable for livestock, poultry, and farms to produce feed. The raw materials can use wheat, corn, beans, rice husk, etc.
- There are fully automatic complete feeding devices.
- The pellet composition is uniform, the surface is smooth, you can change the die to adjust the pellet diameter. The pellet density is large, easy to store and transport, and suitable for various animals of different periods.
Feed Pellet Production Line Process Flow
Pre-cleaning is the process of removing unwanted materials from our ingredients. When we receive these materials, there may unwanted materials such as iron, jute, and oversized pieces that may clog our silo system. Therefore, for cleaning, we use a pre-cleaning machine. Then these pre-cleaned materials conveyed to the silo through conveyors and elevators.
The ingredient is the process of proportioning each material to a feed formulation, which is a very important process for each feed pellet mill. Better and more accurate material rations will provide better quality and fully nutritious feed. The batch process can computer control or can have a manual control room to reduce the cost of the plant.
The process of processing solid ingredients into the desired size. The finer the material, the surface area exposed to heat and moisture to achieve gelatinization during conditioning. A finely deformed material can transfer its energy to an animal compared to a ground material. This is a very energy-intensive process.
As the name suggests, “mixing” is a process of mixing trace ingredients. A suitable blend can define in units called the coefficient of variation. The smaller the coefficient of variation, the higher the quality of the blend. Our carefully designed mixers are of such excellent quality. In addition to this, the feed mixing machine should have the means to mix the liquid into it, as we need to add oil or molasses to the feed.
Adjustment is an inspection process. We decide if our materials are ready for granulation. When the material is ready, only it will transfer to the feed pellet mill. Adjustment is the process of adding heat and moisture to the mixed feed to achieve gelation and make the product easier to palletize. Heating to bake the mixed feed will increase the quality of its digestibility. And add moisture to facilitate the tray of the feed. Good conditioning should have the required retention time.
Pelletization is the main step in any feed pellet production line. This is a process of converting any powder into a solid shape. In this process, the powder material extruded through a well-designed mold with the help of a roller to convert it into a tray.
Cooling is a process of eliminating heat. As we know, during the conditioning process, we generate heat and moisture through the extrusion process and the heat generated by the tray process. But the tray should have standard moisture and heat to achieve its shelf life and protect it from fungi. So we have to remove excess heat and moisture from the tray. All of this was done with the help of a well-designed counter flow cooler. Here we use a cooling tray.
Screening required to remove fines and oversized pellets. A two-layer screening machine used to remove fine pellets and oversize pellets. Fine and directed to the tray mill for repackaging, while over-sized pellets directed to the chips for reprocessing. An ideal filter should able to remove fine and oversized to the desired percentage, and it should not clog frequently.
The end of the process at each factory is bagging, also known as packaging. After screening, the finished product filled into a bag. In small and medium-sized factories, bagging can do by hand, but in order to increase production, it is a better choice for the feed packing machine.
Choosing A Suitable Feed Pellet Production Line
Choosing a suitable feed pellet plant and using it properly will significantly improve the quality of the feed. It will soon reflect a benign effect in the production process. If you can further master the technology of making feed pellets, you can also greatly reduce the cost of materials, thereby increasing profits.
Zhengzhou Fusmar Machinery specializes in the production of feed pellet machine, feed mixer, feed packing machine, feed hammer mill and other feed machinery.